Wulftec WCA-Wave

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Automatic Turntable Stretch Wrapper

Built with the same quality as every Wulftec® stretch wrapping system, the WAVE (Wulftec Absolute Velocity Equipment) offers versatility in various applications and is suited for many industries.

  • 4,000 lbs load weight capacity
  • NEMA 4/12 control panel dust tight and waterproof
  • The control panel is UL508A approved
  • 100% Structural Steel Construction
  • Superior Electrical/Electronic Design including Allen Bradley MicroLogix PLC and AC drives
  • Wulftec’s exclusive 20″ NO-THREAD® Powered Pre-Stretch Carriage (30″ optional)
  • Easily available non-proprietary parts
  • State-of-the-art electrical control panel with all finger safe electrical components
  • Carriage lifting chains enclosed inside tower for operator safety
  • Automated cut/clamp & wipe system.
  • Conveyor rollers 2 ½”” diameter on 3″ 3/8″ centers for smooth operation
Production Rate
    • 125 loads per hour
Machine Dimensions
    • 199″ L
    • 230″ W
    • 180″ H
Maximum Load Size
    • 48″ L
    • 48″ W
    • 80″ H
Load Weight
    • 4000 – 5000 lbs
Approximate Shipping Weight
    • 12000 lbs
Electrical Requirements
    • 230 V /3 ph /60Hz 20A
Pneumatic Requirements
    • 5 cfm @ 80 psi
Controls
    • Allen Bradley CompactLogix L30 PLC with an integrated Ethernet port
    • Allen Bradley PanelView Plus 1000 color touch screen interface
    • 24V control system
    • Sick autoheight sensing photoeye with on/off mode
    • NEMA 4/12 Control cabinet
    • Power on/off lockable switch and indicator light
    • One panel mounted emergency stop station
    • Manual carriage Up/down function
    • Manual function for turntable rotation fwd
    • Manual clamp jog on touch screen
    • Reset function
    • Separate top and bottom wrap selection (0-9)
    • Conveyor manual mode fwd / rev
    • Alarm beacon
    • Intuitive alarms diagnostic on touch screen
    • Current overload protection
    • Double brush dust tight slip ring
    • 1 HP 230VAC motors with Allen Bradley variable frequency drives
    • Film force to load control
Structure
    • 14 gauge formed steel tower
    • Heavy duty structural steel construction
Film Delivery System
    • 4 – 40″ NO-THREAD® Powered Pre-Stretch Carriages
    • 1 HP 230VAC motor with Allen Bradley variable frequency drive
    • 50% to 300% pre-stretch ratio preset to customer spec, std 200%
    • Electronic film tension control with analog sensor
    • Film force release for easy pull at start and end of cycle
    • Lifetime warranty on pre-stretch rollers blue compound
    • Lexan roller cover for operator safety
    • Spring loaded carriage gate for pre-stretch consistency
Film Tail Treatment
    • Automatic film clamping device
    • Pulse controlled cutter
    • Film alignment arm
    • Brush-on film tail treatment
    • Heat Seal treatmen
Film Carriage Drive
    • 1 HP AC motor with Allen Bradley variable frequency drive
    • Two #40 carriage lifting chains
    • Bearing supported maintenance free guide wheels
Turntable Drive
    • 25″ Heavy duty ring gear with pinion gear drive
    • 16 RPM standard up to 30 RPM maximum variable speed
    • 1 HP 230VAC motor with Allen Bradley variable frequency drive
    • Electronic soft start/stop
    • Positive turntable alignment controlled by proximity sensor
    • Electric brake
Turntable Conveyor
    • 77″ dia. 1/2″ steel plate
    • 2 1/2″ dia. Rollers on 3 3/8″ centers
    • All full length rollers driven
    • 3/16″ wall cold rolled electric welded steel rollers
    • 52″ BFR (between frame rails)
    • 1 HP AC motor with contactor
    • #40 ANSI chain drive
    • Heavy duty cast iron flange mounted bearin
Conveyor
    • 5′ in / 5′ out contoured powered conveyor with smooth transfer
    • 52″ BFR (between frame rails)
    • Standard pass height 18″
    • Other pass heights available, please consult factory
    • 2 1/2″ diameter rollers on 3 3/8″ centers
    • 3/16″ wall cold rolled electric welded steel rollers
    • Rollers driven via #40 chain
    • 1 HP 230VAC motor and contactor
    • Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
    • Heavy duty cast iron flange mounted bearing
    • 30 FPM fix conveyor speed
    • Other speeds available
Technical Information
    • The machine is provided with a manual including electro/mechanical schematics and drawings, maintenance program and PLC program disk
Notes:
    • Optional
    • Production rate based on load configuration and machine options
    • Overall dimensions of machine in operation
    • All machine specifications are subject to change without prior notice
    • Please consult us for prices

Two-Sided Cling

    • Item #370267, 20″ x 5000′ 75ga Castle cast machine stretch film, 40 rolls/skid
    • Item #370264, 20″ x 5000′ 80ga Castle cast machine stretch film, 40 rolls/skid
    • Item #370265, 20″ x 5000′ 80ga Castle cast machine stretch film boxed, 40 rolls/skid
    • Item #370335, 20″ x 4000′ 115ga Castle cast machine stretch film, 40 rolls/skid
    • Item #370329, 20″ x 4000′ 120ga Castle cast machine stretch film, 40 rolls/skid
    • Item #370330, 30″ x 4000′ 120ga Castle cast machine stretch film, 20 rolls/skid

Differential Cling

    • Item #370268, 20″ x 6000′ 70ga Castle cast machine stretch film, 40 rolls/skid

One-Sided Cling

    • Item #370274, 20″ x 8000′ 55ga SSC Castle cast machine stretch film, 40 rolls/skid
    • Item #370266, 20″ x 5000′ 63ga SSC Castle cast machine stretch film, 50 rolls/skid
    • Item #370303, 20″ x 6000′ 70ga SSC Castle cast machine stretch film, 40 rolls/skid